The Sr. Associate, Composites Manufacturing Engineer at L3Harris leads process management and documentation for advanced composite rocket motor hardware fabrication within a state-of-the-art manufacturing facility. This role involves producing detailed work instructions, supporting shop floor activities, interfacing with cross-functional teams, and ensuring quality and safety standards are met. The position requires expertise in composite materials, manufacturing equipment, and strong problem-solving with minimal travel and possible off-shift work.
L3Harris is dedicated to recruiting and developing high-performing talent who are passionate about what they do. Our employees are unified in a shared dedication to our customers’ mission and quest for professional growth. L3Harris provides an inclusive, engaging environment designed to empower employees and promote work-life success. Fundamental to our culture is an unwavering focus on values, dedication to our communities, and commitment to excellence in everything we do.
L3Harris Technologies is the Trusted Disruptor in the defense industry. With customers’ mission-critical needs always in mind, our employees deliver end-to-end technology solutions connecting the space, air, land, sea and cyber domains in the interest of national security.
Job Title: Sr. Associate, Composites Manufacturing Engineer
Job Code: 24348
Job Location: Huntsville, AL
Job Schedule: 9/80: Employees work 9 out of every 14 days – totaling 80 hours worked – and have every other Friday off
Job Description:
We are seeking a Sr. Associate Composites Manufacturing Engineer to work at our new state-of-the-art Advanced Manufacturing Facility (AMF) in Huntsville, AL , which will be our inert manufacturing facility for fabrication and assembly of composite rocket motor hardware.
The Sr. Associate Composites Manufacturing Engineer is an experienced professional with proficient knowledge of job area and practical knowledge of project management. They may manage projects or processes with general supervision. They will communicate with contacts inside and outside of their own department to explain and interpret operational processes, practices, and procedures. They recommend enhancements to systems and processes, and they work to achieve operational targets for specific programs and projects with moderate impact on departmental results.
This is a dynamic team that requires motivated, self-starting individuals with hands-on experience. Manufacturing Engineers lead process management activities and create associated documentation for their assigned processes. They must be able to follow company procedures and requirements for the manufacture of advanced, man-rated, and high value aerospace hardware.
Essential Functions:
Key contributor in transition efforts for programs moving from other L3Harris facilities to Huntsville.
Participate in equipment qualification efforts.
Plan, develop, initiate and maintain processes for the fabrication of advanced composite parts.
Create detailed work instructions, procedures, PFMEAs, and JSAs that meet design, process, quality, safety, and environmental requirements.
Provide shop floor support of advanced composite manufacturing processes.
Provide technical guidance and/or training to shop floor, design and management teams.
Analyze engineering drawings and specifications in support of developing robust and advanced part and tooling designs.
Interface with all related support groups for processes to ensure accuracy, control and safety of the personnel and quality of the hardware.
Participate in investigations of nonconforming hardware and implement corrective actions to prevent future occurrences.
Present fabrication processes at customer readiness reviews and present process changes to customers at change board meetings.
Less than 5% travel maybe required to support suppliers or other manufacturing sites.
Occasional off-shift and weekend work required to support manufacturing schedules.
Ability to obtain US Security Clearence.
Qualifications:
Bachelor’s Degree and minimum 2 years of prior relevant engineering experience. Graduate Degree and a minimum of 0-2 years of prior related engineering experience. In lieu of a degree, minimum of 6 years of prior related engineering experience.
Preferred Additional Skills:
Hand layup and cure of insulation, composite and/or other materials.
Experience writing specifications for new pieces of equipment.
Strong GD&T background supporting part validation.
CAD modeling experience.
Surface preparation for primary substrates to bond rubber or composite materials.
Precision assembly of aerospace hardware.
Experience with operation of robots, presses, ovens, winders, CNC machines, cutting tables and/or autoclaves.
Knowledge of composite materials, including the behavior of different fibers (carbon, glass, aramid) and resin systems.
Strong cross-functional communication skills.
Strong problem-solving skills.
Adaptable to a changing work environment.
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L3Harris Technologies is proud to be an Equal Opportunity Employer. L3Harris is committed to treating all employees and applicants for employment with respect and dignity and maintaining a workplace that is free from unlawful discrimination. All applicants will be considered for employment without regard to race, color, religion, age, national origin, ancestry, ethnicity, gender (including pregnancy, childbirth, breastfeeding or other related medical conditions), gender identity, gender expression, sexual orientation, marital status, veteran status, disability, genetic information, citizenship status, characteristic or membership in any other group protected by federal, state or local laws. L3Harris maintains a drug-free workplace and performs pre-employment substance abuse testing and background checks, where permitted by law.
Please be aware many of our positions require the ability to obtain a security clearance. Security clearances may only be granted to U.S. citizens. In addition, applicants who accept a conditional offer of employment may be subject to government security investigation(s) and must meet eligibility requirements for access to classified information.
By submitting your resume for this position, you understand and agree that L3Harris Technologies may share your resume, as well as any other related personal information or documentation you provide, with its subsidiaries and affiliated companies for the purpose of considering you for other available positions.
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composites manufacturing, aerospace engineering, process management, rocket motor fabrication, advanced materials, manufacturing engineering, quality assurance, GD&T, CAD modeling, shop floor support
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